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BioBAY Biologics (Biobay Bio)_GMP-Compliant Time Synchronization for Large-Scale Biopharmaceutical Cleanrooms

  • Date:2025-07-21
  • Views:287

Company Overview

Biobay Bio is a full-platform, one-stop CDMO covering the entire CMC lifecycle of biologic drugs. The company operates multiple advanced technology platforms, including:

  • Microbial fermentation

  • Mammalian cell culture

  • Gene and cell therapy

  • XDC technologies

  • GMP manufacturing line engineering and customization

Supported by its proprietary PanFlex® engineering technology, Biobay Bio has built:

  • The world’s largest single-vessel 30,000 L stainless-steel bioreactor production line for mammalian cell culture

  • A 30,000 L high-cooling-capacity fermenter enabling ultra-high cell-density microbial fermentation

Founded in Boston, USA, in 2014, Biobay Bio now operates two global R&D centers and three GMP manufacturing facilities.

  • P01 GMP plant established in Shanghai in 2019

  • P02 GMP plant established in 2021

  • P03 GMP plant established in 2023

Two additional ultra-large GMP facilities (P04 and P05) have been launched and are scheduled to come online within the next 3–7 years.


Bibo Pharma

Project Background

High-Precision Time Management in GMP Cleanrooms

As a leading biopharmaceutical CDMO, Biobay Bio operates high-grade GMP cleanrooms where time management plays a critical role in regulatory compliance, data integrity, and operational efficiency.

Key Requirements

  1. GMP & Regulatory Compliance
    Regulations such as China GMP, FDA 21 CFR Part 11, and EU GMP Annex 11 require accurate, reliable timestamps for production, testing, and equipment operations, ensuring traceability and data integrity under ALCOA+ principles.

  2. Cleanroom Compatibility
    Clock devices must meet cleanroom classifications (Grade C, Grade B / Grade A background), featuring corrosion-resistant materials, dust-free surfaces, seamless structures, and flush or embedded installation to avoid contamination risks.

  3. Unified Time Accuracy
    Logs and records across different cleanroom functions—upstream processing, fill & finish, QC testing, and environmental monitoring—must remain highly synchronized to prevent audit findings.

  4. High Reliability & Minimal Maintenance
    Cleanroom maintenance is costly and restricted. Time systems must operate 24/7 with minimal intervention, eliminating frequent manual calibration.

  5. Audit Readiness
    Time displays must be clear and intuitive, with verifiable satellite-based time sources to support audit inspections.


 cleanroom clock

 

Solution

Shutai Embedded Satellite-Synchronized Cleanroom Clock System

To meet Biobay Bio’s stringent requirements, Changsha Tianqiong Electronics (Shutai®) delivered a cleanroom-specific embedded satellite-synchronized clock solution, deployed throughout GMP clean areas at the Shanghai facility.


1. Cleanroom-Dedicated Design

  • Flush-mounted / embedded installation perfectly aligned with color steel panel walls

  • Seamless, gap-free structure with no hygiene dead zones

  • Smooth surfaces resistant to corrosion and compatible with standard cleanroom cleaning and disinfection procedures

  • Fully compliant with GMP cleanroom design principles


2. High-Precision Time Synchronization

  • Clocks are powered via PoE and connected to the Shutai NTP Time Management Server

  • Time source synchronized through BeiDou/GPS dual-mode satellite signals

  • Ensures millisecond-level synchronization accuracy across all cleanroom areas and connected systems


3. High Reliability & Holdover Performance

  • Industrial-grade components with wide operating temperature tolerance

  • Built-in OCXO (Oven-Controlled Crystal Oscillator)

  • Maintains ultra-high time accuracy even during temporary satellite signal loss

  • Daily drift far exceeds GMP requirements, significantly reducing dependency on external signals

  • Supports 7×24 continuous, failure-free operation


4. Clear, Compliant Time Display

  • High-brightness LED or LCD displays

  • Clearly shows HH:MM:SS and YYYY-MM-DD

  • Readable under cleanroom lighting conditions

  • Clean, regulation-compliant display format without unnecessary information


5. Simplified Maintenance & GMP Alignment

  • Fully automatic synchronization eliminates manual calibration

  • Prevents contamination risks associated with personnel entering cleanrooms for clock adjustment

  • Satellite time source is traceable and auditable, providing objective evidence for inspections


Results & Customer Value

  • Full GMP Compliance
    Accurate, unified timestamps across all cleanroom operations support ALCOA+ data integrity requirements and withstand regulatory audits.

  • Zero Manual Calibration
    Automated synchronization eliminates human error and reduces cleanroom access frequency.

  • High System Reliability
    Stable 24/7 operation meets the demands of continuous biopharmaceutical manufacturing.

  • Improved Audit Readiness
    Clear displays and traceable satellite time sources simplify audit verification.

  • Scalable for Future Expansion
    The solution supports Biobay Bio's rapid capacity growth and upcoming GMP facilities.


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